Lifting heavy machinery is a complex operation that requires significant knowledge and skill to ensure safety and efficiency. Indeed, it could be about moving equipment from one site to another. In these cases, proper technique is very much in demand. Any slight miscalculation or mishandling of the process can lead to equipment damage, delays, and safety risks.
Understanding Lifting and Rigging
Essentials to the movement of heavy machinery would include lifting and rigging processes. This procedure of attaching machinery to lifting devices, such as cranes or hoists, is held with the guarantee that the load is covered before movement. The success of lifting heavy objects depends on the weight and dimensions of the machinery, the kind of hoisting and rigging equipment used, and the conditions surrounding the operation.
During the preparation stage, safety checks must be in place. All hoisting and rigging equipment must be checked and rated for the weight of the machinery it has to handle. Preparation towards not making any hazard is imperative. Accurate rigging becomes crucial because the area where the machinery is moved is an environment like a cleanroom where you should avoid contaminating the area.
Choosing the Right Hoisting and Rigging Equipment
Equipment selection ensures that lifting machinery can be safe and efficient. Hoisting and rigging equipment comes in various forms — from cranes and forklifts to high-quality jacking systems and slings. The objective of each type of equipment depends on the load that needs to be lifted as well as the conditions of the lift.
For example, when doing cleanroom relocation, the equipment that was used should satisfy requirements to prevent any contamination in the environment. For example, some particular hoists and slings have been specifically designed to avoid any dust or debris penetrating the controlled environment. Additionally, cranes and forklifts deployed in such environments should be cleaned comprehensively before their deployment to deter any external contaminants from penetrating the room’s cleanliness.
Overloading, hoisting and rigging equipment can result in catastrophic failure and personnel and machinery safety risks. It is, therefore, crucial to ensure that the weight of the machinery to be lifted does not exceed the safe working load of the equipment.
Jacking and Skidding Techniques
One of the best techniques for moving heavy machinery is jacking and skidding. The technique includes raising the machinery on the hydraulic jacks to a higher position above the ground and subsequently sliding or moving the machine across a surface with skid tracks or rollers. Jacking and skidding especially offer utility in tight spaces where there is a need to lift with any crane. This method has an added advantage in indoor and cleanroom moving because delicate machinery is lifted as little as possible. Jacking and skidding is a safe process. The path of the load should also always be free of personnel to prevent accidents.
Recommended Practices for Lifting Heavy Equipment
Lifting large machinery needs planning. Therefore, all those associated with the process should be well-trained and equipped. Team members should know how to lift heavy machinery with proper techniques.
Proper communication is necessary in lifting operations. Effective communication between the operators and ground staff will ensure the smooth running of the lift. During the lifting process, miscommunication on what and when to do can lead to mistaken actions and even dangerous mistakes. Therefore, ensure all parties know the procedure.
Regular maintenance of hoisting and rigging equipment is also much in line with ensuring safety. Equipment should be inspected regularly for wear and tear that could affect their performance. Using faulty gear increases the chances of accidents and needs timely inspection and replacement.
Lifting heavy machinery will be done with a proven jacking and skidding method. Techniques and the appropriate gears will take even the heaviest machinery through standard industrial settings or any controlled cleanroom. Organisations can minimise risks while accomplishing operational goals if guidelines are followed regarding the selection and use of hoisting and rigging equipment with effective lifting techniques.
Call Sin Chew Woodpaq today for safe and effective lifting solutions. Machinery movers and our team ensure the reliability as well as safeness of the service.
